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Evaporation in the sugar manufacturing process

Process instrumentation for the sugar industry

Innovative, robust and easy-to-clean measurement technologies during production and maintenance

Sugar production is a cost-sensitive business. Robust, durable and high-quality process instrumentation is of utmost importance because it increase performance of your sugar factory and ensures constant quality. Sugar manufacturing processes can be optimized without compromising product quality. Easy-to-clean, reliable and innovative measurement technologies guarantee high plant availability and reduce the risk of equipment damage during maintenance.

Our offering

Endress+Hauser offers a complete palette of approved flow, level, temperature, pressure and analytical instruments to solve your challenges in the demanding sugar production business. Our instruments are designed and manufactured to withstand cleaning processes during maintenance periods and in harsh production processes.

  • Consistent product quality

  • Stable processing parameters (Brix, etc.)

  • Safety for your installed base such as flow meters or other process-relevant equipment

  • Reduced outage

Applications

Level measurement in the evaporation process

One of the most challenging applications in sugar production is level measurement in the evaporator. A low clarified juice level may damage an entire batch and cause an unscheduled outage.

Evaporation equipment in a sugar plant
Our expertise in the field

Radar technology mounted in a bypass system ensures robust, stable and reliable level monitoring.

  • Optimize your level measurement in the evaporation process using radar level measurement, for example with our free space radar Micropilot FMR60.

Optimize your differential pressure measurement

Harsh production environments and cleaning processes frequently damage the differential pressure system in evaporators.

Deltabar FMD71 electronic differentail pressure measurement in a sugar factory
Our expertise in the field

Our innovative electronic differential pressure system is a reliable one-to-one replacement.

  • Maximum robustness paired with abrasion resistance and vacuum tightness thanks to the ceramic cell of Deltabar FMD71. In addition, Deltabar offers faster installation, less maintenance and downtime as well as fewer spare part warehousing.

Keep pH measurement within safe limits

The optimal pH range in the sugar crystallization process is pH 6.5 to 7.0, which ensures top-quality end products. Because of the low ionic strength of the water mixed with sugar, a glass electrode cannot be used.

Crystallization system in sugar manufacturing
Our expertise in the field

We recommend our digital non-glass sensors with ISFET or enamel electrode combined with Memosens technology.

Brix concentration at the highest level

Syrup is produced in the evaporation phase with about 65° Brix. Reliable and accurate results at the right moment are key.

Evaporation process in sugar manufacturing
Our expertise in the field

Apart from the main task of measuring mass flow and density, the Promass also performs an in-line measurement of the Brix concentration with a high degree of accuracy. Furthermore, Promass provides clear, standardized diagnostic notifications using the Endress+Hauser Heartbeat Technology, which enables predictive maintenance while supplying proof of operational reliability and process safety.

Sugar manufacturing processes

Click through the maps to learn more about how to improve and optimize your sugar production.

Sugar beet manufacturing process ©Endress+Hauser

Overview of the sugar beet manufacturing process

Sugar cane manufacturing process ©Endress+Hauser

Overview of the sugar cane manufacturing process

Overview of the juice evaporation process

Process flow and measuring points in the crystallization and centrifugation of sugar

Benefits

As a sugar manufacturer, you must minimize downtime or other risks during the sugar production process. For that reason, you need a reliable partner at your side. Our experienced industry and application engineers can help you optimize your processes and improve plant availability.

  • 24/7

    production without interruptions or outage.

  • NO

    faulty or damaged process instrumentation during production and maintenance.

  • More than 1,000

    Endress+Hauser process instruments installed in every sugar plant help you to improve plant availability.

  • Simple products

  • Easy to select, install and operate

Technical excellence

Simplicity

  • Standard products

  • Reliable, robust and low-maintenance

Technical excellence

Simplicity

  • High-end products

  • Highly functional and convenient

Technical excellence

Simplicity

  • Specialized products

  • Designed for demanding applications

Technical excellence

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Variable

FLEX selections Technical excellence Simplicity
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Fundamental selection

Meet your basic measurement needs

Technical excellence
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Lean selection

Handle your core processes easily

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Extended selection

Optimize your processes with innovative technologies

Technical excellence
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Xpert selection

Master your most challenging applications

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